Processes
Design and manufacture of moulds
- Engineering section equipped with 2D and 3D design programs for the development of parts, moulds, trim-dies and special machines.
- Connection of engineering section with CNC machines.
- Mould manufacturing facility equipped with CNC milling machines, lathes, die-sinking EDM (Electrical Discharge Machining) and wire EDM, high-speed machining programs.
- Press for mould adjustment.
- Manufacturing of moulds, trim-dies, tools and special machines for the industrialization of products according to client specification.
Gravity die casting and low-pressure die casting
- 3 smelting furnaces operated by gas and 14 electrical maintenance furnaces
- Gravity die casting section with 12 hydraulic tilting machines of the horizontal and vertical type with programmable electronic control.
- Gravity die casting work cell composed of 2 hydraulic tilting machines with programmable electronic control, 1 smelting furnace and 4 electrical maintenance furnaces, 1 robot with 100 kg. Handling capacity to fill the moulds. The furnaces, machines and robot are interconnected for automatic production with constant quality process.
- 1 low-pressure die casting machine.
- System for metal degasification.
- Section for manual sawing off of runners and manual belt grinding / deburring
- Robotized section for sawing off of runners and belt grinding / deburring. Work cell for cutting and belt grinding of parts by robot. Each part has its’ specific program and fixing tool. This system guarantees a high degree of precision, high speed, extremely fast change-over times and complete repeatability of the process.
- Total computerization of the management of client and production orders, processes, production, control of quality and deliveries.
High pressure die casting
- 500 T, 850 T and 1100 T machines
- Machines equipped with FONDAREX vacuum system
- Machines in work cells composed of furnace, aluminium loading device, device for application of lubricant on mould, part extracting robot, conveyor belt for cooling, trimming and deburring press and robot for belt grinding and surface finishing of the part.
- Machines equipped with the latest technology, electronic process and quality control.
- Installation for machining with programmable transfer
- Section for manual belt grinding and surface finishing
Machining and assemblies
- 4-Axis CNC-machining centres
- CNC-lathes
- Machining with conventional machines
- For high volumes we dispose of transfer machines and qualified external suppliers
- Assembly section.
Surface finishing
- Shot peening with iron balls
- Shot peening with stainless steel balls
- Polishing, Scotch polishing, anodizing
- Painting with homologated external suppliers
- Robot for polishing with 2 heads and 6-axis movement
- Conventional polishing machines.
- Installation with anodizing baths.